Energy Management & Efficiency Assessment
SPMCpk is presently preparing its resource and team to provide Energy Management & Efficiency Assessment solutions to its clients:
Introduction
Energy management includes planning and operation of energy production and energy consumption units. Objectives are resource conservation, climate protection and cost savings, while the users have permanent access to the energy they need. It is connected closely to environmental management, production management, logistics and other established business functions.
Types & Scope
Energy usage at factories is generated from either one or in combination from the following sources:
- Distribution Companies / KE supplied electricity
- SSGC / SNGC Natural Gas
- Petrol / LPG / Diesel
- Wood / Coal
Based on the type of the fuel / supplier, the following types of energy audits / assessment may be conducted:
- Electrical Audit
- Thermal Audit
- Steamtrap Audit
- Motor Assessment
- Compressed Air System
- Detailed Energy Audit
Methodology
Consult us for details
Actions for Improvement:
- Motor Actual v/s. Rated Consumption
- Use of High Efficiency motors
- Motor rewinding issues
- Boiler combustion efficiency
- Boiler Loading
- Boiler TDS v/s. Blow down (bottom / continuous) Control
- Boiler Water treatment (anti scalant / Oxygen Scavenger)
- Condensate and Flash Steam Recovery
- Steam distribution system
- Steam trap assessments
- Steam / Condensate line insulation
- Steam / Electric Heating / cooling system
- Condensate recovery (ogden pump)
- Generator Loading v/s. torque control
- Generator waste heat recovery
- Generator Jacket Cooling
- Generator Synchronization
- Power Factor at Generation as well as Mill Side
- Electric distribution losses
- Electric phase balancing
- Harmonics Control
- Voltage drops at Distribution Boxes
- Compressor (central v/s. distributed) system
- Compressed air leakages
- Energy efficient Lighting system (greater PF lights, LED etc.)
- Replacement of Fluorescent lamps
- Electronic Ballast v/s. Magnetic Ballast
- Ceiling fixtures height assessment
- Installation of skylights
- Installation of Occupancy sensors
- Automatic Scheduling of Light operation / Dimming devices
Contact Us:
Use Contact Us form to discuss your energy related matters.
We are also working on Energy Checklist and Excel spreadsheets. We hope that these will be completed soon and intend to upload them here. Keep checking for updates.
